LYSAGHT SMARTDECK


 

SMARTDEK LYSAGHT adalah sistem decking baja baru yang diluncurkan oleh BlueScope Lysaght Indonesia. SMARTDEK LYSAGHT dengan struktur profil “W” yang inovatif ini merupakan pengembangan dari profil yang telah ada sebelumnya yaitu LYSAGHT BONDEK.
SMARTDEK LYSAGHT yang didesain dengan menggunakan program khusus yaitu MEGAFLOOR™ yang berbasis Windows, memiliki nilai ekonomis yang lebih hemat dan memberikan keleluasaan dalam merancang desain karena ketepatannya yang akurat dalam ukuran dan mudah dalam pemasangan serta aman.
SMARTDEK LYSAGHT yang menggunakan bahan pelapis hot dipped galvanized, mempunyai beberapa keunggulan, diantaranya adalah terbuat dari baja High-Tensile G550 yang dapat meningkatkan bentang bebas dan kekuatan profil SMARTDEK LYSAGHT itu sendiri. Tinggi tonjolan (embossment) sebesar 3 mm dapat meningkatkan kuat rekat (bonding strength) antara beton dan SMARTDEK LYSAGHT setelah beton mengering.
Mempunyai ukuran lebar 960 mm yang sesuai dengan ukuran jarak antara balok dan kolom pada umumnya di Indonesia. SMARTDEK LYSAGHT dipasarkan sebagai salah satu upaya untuk memperbaiki dan menyempurnakan mutu sistem decking baja khususnya di Indonesia. Selain itu juga untuk memperkenalkan solusi yang tepat kepada para profesional seperti perusahaan konstruksi, pengembang, arsitek dan mereka yang bergerak dibidang sejenis.

Decking SMARTDEK LYSAGHT, sebagai pengganti bekisting dan tulangan bawah (tulangan lapangan) dan memiliki daya rentang yang sangat baik sehingga penggunaan penopang, beton dan baja tulangan lebih efisien. Sistem ini selain digunakan di struktur baja, dapat juga digunakan di struktur beton. Pekerjaan pengecoran pelat lantai relatif lebih cepat karena tidak perlu menunggu beton mengering lebih lama dan tidak ada pekerjaan bongkar bekisting/cetakan beton. 

Kelebihan lain SMARTDEK LYSAGHT, dibandingkan dengan produk decking profil “W” sejenis adalah:
  1. Terbuat dari baja High-Tensile G550 yang akan meningkatkan bentang bebas dan kekuatan profil SMARTDEK LYSAGHT, itu sendiri
  2. Tinggi embossment 3 milimeter yang dapat meningkatkan kuat rekat (bonding strength) antara beton dan SMARTDEK LYSAGHT, setelah beton mongering
  3. Lebar efektif bentang 960mm yang sesuai dengan ukuran jarak balok dan kolom umum di Indonesia
  4. Didesain dengan program berbasis Windows, MEGAFLOOR, yang akan mempermudah proses desain
  5. SMARTDEK LYSAGHT menggunakan G550 metallic coating dalam upaya memenuhi standar industri yang paling maksimal untuk sistem decking baja

 
 
 
 
 
 
 
 
 
 
 

LYSAGHT SMARTDEK

smartdek
 
LYSAGHT SMARTDEK® adalah sistem decking baja baru yang diluncurkan oleh BlueScope Lysaght Indonesia. LYSAGHT SMARTDEK® dengan struktur profil “W” yang inovatif ini merupakan pengembangan dari profil yang telah ada sebelumnya yaitu LYSAGHT BONDEK®.
LYSAGHT SMARTDEK® yang didesain dengan menggunakan program khusus yaitu MEGAFLOOR™ yang berbasis Windows, memiliki nilai ekonomis yang lebih hemat dan memberikan keleluasaan dalam merancang desain karena ketepatannya yang akurat dalam ukuran dan mudah dalam pemasangan serta aman.
LYSAGHT SMARTDEK® yang menggunakan bahan pelapis hot dipped galvanized, mempunyai beberapa keunggulan, diantaranya adalah terbuat dari baja High-Tensile G550 yang dapat meningkatkan bentang bebas dan kekuatan profil LYSAGHT SMARTDEK® itu sendiri. Tinggi tonjolan (embossment) sebesar 3 mm dapat meningkatkan kuat rekat (bonding strength) antara beton dan LYSAGHT SMARTDEK® setelah beton mengering.
Mempunyai ukuran lebar 960 mm yang sesuai dengan ukuran jarak antara balok dan kolom pada umumnya di Indonesia. LYSAGHT SMARTDEK® dipasarkan ebagai salah satu upaya untuk memperbaiki dan menyempurnakan mutu sistem decking baja khususnya di Indonesia. Selain itu juga untuk memperkenalkan solusi yang tepat kepada para profesional seperti perusahaan konstruksi, pengembang, arsitek dan mereka yang bergerak dibidang sejenis.
 

LYSAGHT® SMARTDEK™

An innovative “W” profiled steel decking made from high strength zinc-coated steel, provides widest cover per weight of steel and reduces the amount of concrete volume as in a solid slab. It can act as a permanent formwork for a composite concrete slab, as well as a formwork to support wet concrete, construction materials and trades. When the concrete hardens, it acts as the bottom tensile reinforcement provided composite slab design is taken into consideration.
 
 
 
 

LYSAGHT SMARTRUSS RANGKA ATAP BAJA RINGAN

smartruss
 
LYSAGHT SMARTRUSS® adalah suatu sistem rangka atap baja ringan, sebuah sistem struktur yang mempunyai fungsi utama untuk menopang / menyangga penutup atap.
LYSAGHT SMARTRUSS® terdiri atas elemen-elemen pokok yaitu : kuda-kuda utama (truss) yang terbagi menjadi batang utama luar (Top Chord dan Bottom Chord) serta rangka batang dalam (Web) dan reng (roof batten).
Dengan LYSAGHT SMARTRUSS® sebagai rangka atap, rumah dan bangunan anda akan mendapatkan kekuatan dan akurasi struktur yang dibutuhkan untuk melindungi dan menjaga struktur atas dari rumah / bangunan anda.

Keunggulan

MATERIAL BAJA MUTU TINGGI (HIGH TENSILE)
Terbuat dari baja high tensile G550 (550Mpa / 5500 kg/cm2) dengan modul elastisitas 2.1 x 105Mpa dan modulus geser 8 x 104 Mpa Dilapisi dengan coating Zinc & Alumunium (43.5% Zn, 55% Al, 1.5 % Si) dengan ketebalan lapisan 100 gram/m2 yang menjamin ketahanan material terhadap korosi
AKURASI PERHITUNGAN STRUKTUR
LYSAGHT SMARTRUSS® dihitung dan didesain dengan software canggih SUPRACADD® yang memiliki tingkat akurasi perhitungan sttuktur yang sangat tinggi dan memberikan jaminan keamanan bagi bangunan anda. Perhitungan yang dihasilkan sudah memenuhi standarisasi perhitungan baja ringan dan standard pembebanan internasional serta sudah mendapatkan rekomendasi dari HAKI (Himpunan Ahli Konstruksi Indonesia)
PEMASANGAN YANG TERJAMIN
LYSAGHT SMARTRUSS® hanya dipasang oleh tim pemasang terlatih dan tersertifikasi dari PT. BlueScope Lysaght Indonesia serta selalu di supervise oleh tim pengawas demi menjaga kualitas pemasangan di lapangan
GARANSI
LYSAGHT SMARTRUSS® dilengkapi dengan garansi yang meliputi garansi material, desain dan pemasangan.
DIPRODUKSI OLEH PT BLUESCOPE LYSAGHT INDONESIA
LYSAGHT SMARTRUSS® diproduksi oleh perusahaan yg berpengalaman dan memiliki reputasi yang baik di Indonesia. Beroperasi di Indonesia sejak tahun 1973 dan berpengalaman dalam menyediakan produk dan solusi berkualitas tinggi.
 
 
SMARTRUSS™
Offers durability, affordability, strength and stability
SMARTRUSS is a roof truss system that offers durability, affordability, strength and stability.
The system is convenient and cost effective, as well as quick and easy to deliver and assemble on site. SMARTRUSS™ system is manufactured from high tensile strength, long life TRUECORE® steel that is backed by a material warranty* of up to 50 years. It provides a lightweight alternative to timber roof framing and is competitively priced as the system’s structural integrity leads to lower lifetime costs.
Engineered for strength, SMARTRUSS™ roof truss system does not compromise on safety and quality. It is subjected to comprehensive and rigorous testing processes conducted in our  world-class structural testing laboratory. Full truss test rig and web compression, torsion bearing, and bottom chord tension tests are conducted to guarantee the system’s structural integrity.
Benefits of SMARTRUSS® system:

  • It is Durable and Strong
  • Offers Corrosion protection for Long and Maintenance-free life
  • It is fully-engineered and Light-weight
  • Has Accurate dimensions
  • Easy site assembly that requires minimum skill
  • Requires minimum storage space
  • Speeds up the construction process
  • Designed to support any type of roofing product
  • Roof designs for most shapes of roofs and ceilings
  • Does not warp, rot and shrink
  • Termite resistant
  • Fire resistant

 

LYSAGHT® SMARTRUSS is a roof truss system that offers a high level of durability, strength and stability. This system is convenient, cost-effective and easy to assemble on-site.

The LYSAGHT® SMARTRUSS system is manufactured using high tensile strength TRUECORE® steel, which is backed by a warranty* of up to 50 years. It is a lightweight alternative to timber roof framing, and the system’s structural integrity translates into lower lifetime costs.

A comprehensive and rigorous testing process ensures the safety and quality of the LYSAGHT® SMARTRUSS roof truss system. The testing is conducted at Lysaght Technology’s world-class NATA-accredited structural testing laboratory. Full truss test rig and web compression, torsion bearing, and bottom chord tension tests are carried out to check the system’s structural integrity.

LYSAGHT® SMARTRUSS is a superbly engineered building solution for residential, commercial and institutional projects.

  • Designed and tested as per Australian standards
  • Supported by LYSAGHT® SUPRACADD® detailing software which models the geometry, designs the roof trusses and facilitates fabrication by approved licensed fabricators
  • Will not warp, twist, shrink or rot, and no inherent weaknesses such as knots or cracks will occur
  • Reduced builder call-backs, no shrinkage, popping nails, rippled walls, ceilings or roofs
  • Termite and insect-resistant
  • Fire-resistant and non-combustible
  • No roof sag, and pre-cambering ensures no wavy roof lines
  • Lightweight and accurate frames facilitate easier frame erection, safer handling and fabrication on-site
  • Design flexibility – high strength to weight ratio allows for larger spans and fewer supports
  • Additions for renovation can be made following construction. The original steel structure will remain straight and true regardless of age and the job of lining up the extension.

*Warranty terms and conditions apply
 
brosur_smartruss2 brosur_smartruss3 brosur_smartruss4 brosur_smartruss5 sma-table1 sma-table2
 
 
 
 
 
 
 

LYSAGHT® TRIMDEK®

LEMBARAN PENUTUP ATAP BAJA RINGAN PROFIL GELOMBANG LEBAR

LYSAGHT TRIMDEK® adalah profil baja lembaran penutup atap dan dinding berpenampilan menarik dan memiliki jarak gelombang yang tegas dan lebar. Pemakaian profil yang estetis ini menghemat biaya dan dapat digunakan pada bentuk bangunan perumahan, komersial maupun industri. Penggunaan di Indonesia cukup dikenal di kalangan arsitek dengan kemampuan fungsi lengkung – crimp curve

MENGAPA LYSAGHT TRIMDEK ®

– LYSAGHT TRIMDEK® memiliki kapasitas bentang yang besar sehingga dapat dipasang dengan jarak tumpuan yang cukup besar. Sistem pengikatan sangat mudah dan cepat, baik terhadap tumpuan baja atau kayu. Panjang yang menerus dengan tumpangan samping yang tahan cuaca memungkinkan LYSAGHT TRIMDEK® untuk dipasang dengan aman pada sudut kemiringan sampai tiga derajat (30). – LYSAGHT TRIMDEK® dibuat dari baja bertegangan tarik tinggi ZINCALUME® dan Clean COLORBOND® dari BlueScope Steel. Baja lapis ZINCALUME® adalah baja dengan lapisan yang terdiri dari perpaduan antara 43.5% Seng, 55% Alumunium dan 1.5% Silikon sebagai lapis pelindung terhadap korosi yang tinggi. Ketahanan ZINCALUME® terhadap korosi empat sampai lima kali dibanding baja galbani lain dengan tebal lapisan sama. – Kemampuan untuk digunakan sebagai fungsi lengkung yang memberikan konsep arsitektur yang modern. Teknologi ini memungkinkan untuk digunakan dalam desain dengan kontur dan tampilan yang berbeda.

LYSAGHT® TRIMDEK® steel cladding is one of the more economical LYSAGHT® profiles. It has excellent spanning capacity that is the greatest advantage of this profile. Roll-formed with precision from genuine High Tensile G550 ZINCALUME® steel, it is available in a range of attractive and durable Clean COLORBOND® steel proprietary paint systems. Designed to perform at a minimum recommended roof pitch of 3o, LYSAGHT® TRIMDEK® provides a lightweight but extreme spanning capacity. With great spanning, it helps to save cost.

LYSAGHT® TRIMDEK® is tested and proven by NATA registered laboratory at BlueScope Lysaght (Research & Development) Sydney – Australia and CSIRO (Commonwealth Scientific and Industrial Research Organisation Australia), LYSAGHT® TRIMDEK® remains as one of the most economical product for the past few decades.

PRODUCT BENEFITS

Like other products in the LYSAGHT® range, LYSAGHT® TRIMDEK® presents a list of long term benefits and values to customers:-

  • Economical Profile
  • Tested and proven by NATA registered laboratory in LYSAGHT® TECHNOLOGY (Chester Hill, Sydney – Australia)
  • Tested by CSIRO (Commonwealth Scientific and Industrial Research Organisation – Australia)
  • Conforms to International Building Codes and Standards
  • Manufactured under strict processes governed by ISO9001:2000 (Quality Management System) and ISO14001 (Environment Management System)
  • Excellent Wind Resistance
  • Excellent Spanning Capacity and light weight
  • Superior against severe rainfall intensity
  • First class resistance against Corrosion, Discoluration and Tropical Dirt Staining
  • Certified Class ‘O’ by Malaysian Fire & Rescue Department
  • Requires no or minimal maintenance
  • All weather performance
  • Genuine LYSAGHT® Material Warranty
  • Genuine LYSAGHT® Product Certification

PHYSICAL PROPERTIES

body110

* For Clean COLORBOND® Ultra steel 0.48 (Regular / standard), 0.54mm (Heavy Duty / non-standard)

SUPPORT SPACINGS NONCYCLONIC AREAS

The maximum support spacings shown in Table 1 are based on testing in accordance with AS1562 – 1992, “Design and Installation of Sheet Roof and Wall Cladding – Part 1: Metal” and AS4040.1 – 1992 “Methods of Testing Sheet Roof and Cladding Method 1: Resistance to Concentrated Loads”. These roof support spacings are the maximum recommended for adequate performance of the roof cladding under foot traffic loading. The wall spacings are the maximum recommended for buildings up to 10m high in Region B Terrain Category 3 conditions (Vs=38m/s & Vu=60m/s using Cpe=0.65, Cpi=0.2 & KI=2.0). These spacings may be reduced by the Serviceability and Strength Limit States for the particular project under consideration.

body22

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

body32

LIMIT STATE WIND PRESSURES (NON-CYCLONIC AREAS)

The wind pressure capacities are based on tests conducted at NATA registered testing laboratory at LYSAGHT® TECHNOLOGY in Sydney, Australia. Testing was conducted in accordance with AS1562.1 – 1992, “Design and Installation of Sheet Roof and Wall Cladding”, and AS4040.2 -1992, “Resistance to Wind Pressure for Non-Cyclonic Regions”. The table for wind pressure capacities provides pressure versus span graphs for Serviceability and Strength Limit State Design. Serviceability Limit State is based on a deflection limit of: (span/120) + (P/30), where P is the maximum fastener pitch. The pressure capacities for Strength Limit State have been determined by testing the cladding to failure (ultimate capacity). These pressures are applicable when the cladding is fixed to minimum material thickness of 1.0mm. To obtain the design capacity of the sheeting, a capacity reduction factor of 0.90 should be applied. A non-cyclonic area is defined as one in which a tropical cyclone is unlikely to occur in accordance with AS1170.2 -1989, “SAA Loading Code, Part 2: Wind Loads”.

body42

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

SUPPORT SPACINGS CYCLONIC AREAS

body53

Notes on Table 3:

  1. Fastening procedures and methods to comply with the strict recommendations of BlueScope Lysaght
  2. Parameters for determining the cyclonic design wind pressures are:K = 1.5 (low pressure zone local factor); Cpi = +0.65; Cpe = -0.90
    Vz = Design fast wind speed (e.g. W41C = 41m/s)
    The design wind pressure is obtained from: Pd = (Cpi – Kcpe) V2z x 0.6 x 10-3 [kPa].
  3. Some support spacings are governed by walk-on requirements.
  4. Specification of support must be of high tensile steel, with a minimum Base Metal Thickness of 1.00mm and minimum yield stress of 550MPa (for more info, please consult BlueScope Lysaght).

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

body62
body72
  1. The performance of LYSAGHT® TRIMDEK® has been established using cyclic test criteria as specified in NBTC Technical Record 440. The allowable spans in the quick selection tables were obtained by linear interpolation of the design pressures established from those tests and conservative applications of the local pressure factors. These criteria are considered unnecessarily restrictive for use on larger or more complex buildings of the type normally designed by the architect and engineer.
  2. Racking strength provided by the cladding has not been tested and should not be allowed for in the design.
  3. Spans calculated using the Allowable Wind Pressure Tables may variously be governed by fastener load limits, moment induced buckling of the sheeting, or deflection. The resultant pressures are calculated using AS1170 Part 2, 1989 SAA Loading Code – Wind Forces.
  4. The various conditions which affect the design wind speeds, such as geographic location, terrain category etc, are to be taken from AS1170 Part 2, 1989 SAA Loading Code – Wind Forces. The resulting four standardised cyclone wind speeds, 41, 50, 60 and 70m/s (designated as W41C, W50C, W60C and W70C respectively) are used in selection of batten spacing for each of our cladding, most of which vary in their spanning capacity.

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

CRIMP CURVED CONVEX ROOF

Crimp curved LYSAGHT® TRIMDEK® steel cladding was designed to provide versatility and creativity to bring new and refreshing designs to commercial, industrial and domestic buildings. The combination of curves and contours in convex shapes with flats and angles in LYSAGHT® TRIMDEK® have produced many aesthetically pleasing buildings. This design freedom has resulted in significant cost savings in construction, mainly due to:-

  • Less supporting framework required for fascias, parapets and roofs.
  • Simplified and reduced work involved in installation of fascia cladding.
  • Reduction or elimination of many flashings and cappings.
  • Less cladding material required to cover a given curve.

SUPPORT SPACINGS FOR CRIMP CURVED LYSAGHT® TRIMDEK® (NON CYCLONIC AREAS)

For the Straight Portion of Crimp Curved LYSAGHT® TRIMDEK®

  • Maximum allowable spacings for the straight portion of Crimp Curved LYSAGHT® TRIMDEK® should follow the recommendations given in Table 1.
  • End spans refer to the spacing between the first and second supports from any free end of a sheet, expect where that end of the sheet is crimp curved.
  • End spans refer to the spacing between the first and second supports from any free end of a sheet, expect where that end of the sheet is crimp curved.

For the Crimp Curved Portion of Crimp Curved LYSAGHT® TRIMDEK®

These will depend on the radius of curvature but the following guidelines are recommended:-

  • For sheets curved to a radius of curvature not more than 3000mm, supports should be placed at centres not greater than 2100mm measuring around the arc of the curve.
  • Where a curve of small included angle occurs (up to approximately 15 degree, for example at a ridge), support spacing should not exceed 1200mm.
body81

REQUIREMENTS FOR CRIMP CURVED LYSAGHT® TRIMDEK®

  • Minimum radius of curvature for convex is 450mm and 550mm for concave to underside or pan of sheet, minimum straight length of sheet at one end of a curve is 180mm.
body92
  • Maximum length of sheet that can be crimp curved for ridge application is approximately 12000mm. The curve can either be convex or concave.
body101
  • The sheet can be crimp curved to three quarters of a full circle but to facilitate side lapping, semi-circle maximum is recommended.
body112
  • When both ends are crimp curved, the maximum recommended straight distance between the two curves should be 6000mm.
body121
  • For length exceeding 12000mm, please consult BlueScope Lysaght.
  • For easy transportation and maximum protection for the crimp curved sheets, the maximum height and length of the sheeting should be 2000mm and 11300mm respectively.
body131

** Alternatively, for crimp-less profile, please ask for our LYSAGHT® SELECT SEAM®, LYSAGHT® LOCKED SEAM™, LYSAGHT CUSTOM ORB® and LYSAGHT CUSTOM BLUE ORB®

RAINWATER RUN-OFF FOR LYSAGHT® TRIMDEK®

The drainage or run-off capacity of roof sheeting is another limitation on the total length of s sheet run that must be considered in roof design and construction. As a guide, Table 5 lists the maximum recommended length of roof run for LYSAGHT® TRIMDEK® at the roof slopes and rainfall intensities shown. These are based on CSIRO (Commonwealth Scientific and Industrial Research Organisation– Australia) and BlueScope Lysaght calculation of the behaviour of LYSAGHT® roofing profiles under peak rainfall conditions. The roof run is the total length of roof sheeting draining rainwater in one direction including any end laps, expansion joints or steps that may be present in the roof.

body141

FASTENING METHOD

The Pierce-Fixing Concept

Pierce-fixing is the method of fixing sheets using fasteners which pass through the sheet. This method is different from concealed-fixing. The screws can be placed through the crests or in the valleys. LYSAGHT® TRIMDEK® steel roof cladding must be crest fixed to support. However wall cladding can be either crested of valley fixed.

body151
body161
body171

NOISE & HEAT CONTROL

Rain Noise

To reduce rain noise on metal roof sheeting, an insulation mineral wool blanket can be placed in between 2 metal roof cladding. Anyway, as long as the insulation blanket is held hard against the underside of the roof sheeting this will dampens the rain induced vibration at point of impact and a marked noise reduction is achieved. Otherwise, noise will only be reduced by transmission loss through the mineral wool blanket.

(Note: When using an insulation mineral wool blanket, care should be taken to ensure that it is fully protected from moisture).

Heat Control

The effective method to control the heat is to drape a membrane of the reflective foil laminate over the supports before laying the sheeting or insulation blanket. The laminate can also provide a vapour barrier to minimise condensation. The insulation blanket is often provide the additional heat insulation to overall system.

body181

SUGGESTED SPECIFICATIONS

TRIMDEK0

TRIMDEK1

LYSAGHT® SPANDEK®

PENUTUP ATAP DINDING YANG KUAT DENGAN ESTETIKA

LYSAGHT SPANDEK® dirancang sebagai bahan penutup atap dan dinding yang kuat, estetik, dan efisien dengan bentuk gelombangnya yang kontemporer untuk bangunan perumahan, industri, dan komersial. LYSAGHT SPANDEK® juga telah dikenal di Indonesia, Australia, dan negara-negara lain sebagai bahan penutup atap perumahan dan bangunan sosial karena kemudahan dalam penggunaan dan penampilannya yang menarik.

MENGAPA LYSAGHT SPANDEK®

– LYSAGHT SPANDEK® dibuat dari baja bertegangan tarik tinggi ZINCALUME® dan Clean COLORBOND® dari BlueScope Steel. Baja ZINCALUME® adalah baja dengan lapisan yang terdiri dari perpaduan antara 43.5% Seng, 55% Alumunium dan 1.5% Silikon sebagai lapis pelindung terhadap korosi yang tinggi. Ketahanan ZINCALUME terhadap korosi empat sampai lima kali dibanding baja galbani lain – Clean COLORBOND® adalah baja berwarna dengan bahan dasar ZINCALUME®. Penggunaan sistem pengecatan dan lapisan primer yang bermutu tinggi pada ZINCALUME® meningkatkan ketahanan terhadap korosi dan menjamin mutu cat – Multi fungsi untuk aplikasi atap maupun dinding

LYSAGHT® SPANDEK® is a tough, symmetrical trapezoidal ribbed and wall cladding profile. The profile is rollformed with precision from genuine High Tensile G550 ZINCALUME® steel, it is available in a range of attractive and durable Clean COLORBOND® steel proprietary paint systems. Designed to perform at a minimum recommended roof pitch of 3° (1 in 20), LYSAGHT® SPANDEK® capitalises on buildings requiring long spans, it permits wider purlin spacings and utilises fewer fasteners. Its rigid trapezoidal ribs make it an excellent choice among designers for contemporary roof and wall cladding designs. LYSAGHT® SPANDEK® is tested and proven by NATA registered laboratory at BlueScope Lysaght (Research & Development) Sydney – Australia and CSIRO (Commonwealth Scientific and Industrial Research Organisation Australia).

PRODUCT BENEFITS

Like other products in the LYSAGHT® range, LYSAGHT® SPANDEK® presents a list of long term benefits and values to customers:-

  • Excellent profile for roofing, walling and fencing applications
  • Trapezoidal ribs can be run vertically or horizontally
  • Aesthetically pleasing and suits contemporary / modern design
  • Tested and proven by NATA registered laboratory in LYSAGHT® TECHNOLOGY (Chester Hill, Sydney – Australia)
  • Tested by CSIRO (Commonwealth Scientific and Industrial Research Organisation– Australia)
  • Conforms to International Building Codes and Standards
  • Manufactured under strict processes governed by ISO9001:2000 (Quality Management System) and ISO14001 (Environment Management System)
  • Excellent Wind Resistance Exceptional strong and light weight
  • Superior against severe rainfall intensity
  • First class resistance against Corrosion, Discolouration and Tropical Dirt Staining
  • Certified Class ‘O’ by Malaysian Fire & Rescue Department
  • Requires no or minimal maintenance
  • All weather performance
  • Genuine LYSAGHT® Material Warranty
  • Genuine LYSAGHT® Product

PHYSICAL PROPERTIES

body113

* For Clean COLORBOND® Ultra steel 0.48mm (Regular / standard), 0.54 (Heavy Duty / non-standard)

SUPPORT SPACINGS NONCYCLONIC AREAS

The maximum support spacings shown in Table 1 are based on testing in accordance with AS1562 – 1992, “Design and Installation of Sheet Roof and Wall Cladding – Part 1: Metal” and AS4040.1 – 1992 “Methods of Testing Sheet Roof and Cladding Method 1: Resistance to Concentrated Loads”. These roof support spacings are the maximum recommended for adequate performance of the roof cladding under foot traffic loading. The wall spacings are the maximum recommended for buildings up to 10m high in Region B Terrain Category 3 conditions (Vs=38m/s & Vu=60m/s using Cpe=0.65, Cpi=0.2 & KI=2.0). These spacings may be reduced by the Serviceability and Strength Limit States for the particular project under consideration.

body23

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

** Span subject to designed live loads & verifications

body33

LIMIT STATE WIND PRESSURES (NON-CYCLONIC AREAS)

The wind pressure capacities are based on tests conducted at NATA registered testing laboratory at LYSAGHT® TECHNOLOGY in Sydney, Australia. Testing was conducted in accordance with AS1562.1 – 1992, “Design and Installation of Sheet Roof and Wall Cladding”, and AS4040.2 – 1992, “Resistance to Wind Pressure for Non-Cyclonic Regions”. The table for wind pressure capacities provides pressure versus span graphs for Serviceability and Strength Limit State Design. Serviceability Limit State is based on a deflection limit of: (span/120) + (P/30), where P is the maximum fastener pitch. The pressure capacities for Strength Limit State have been determined by testing the cladding to failure (ultimate capacity). These pressures are applicable when the cladding is fixed to minimum material thickness of 1.0mm. To obtain the design capacity of the sheeting, a capacity reduction factor of 0.90 should be applied. A non-cyclonic area is defined as one in which a tropical cyclone is unlikely to occur in accordance with AS1170.2 -1989, “SAA Loading Code, Part 2: Wind Loads”.

body_41

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

SUPPORT SPACINGS

SUPPORT SPACINGS CYCLONIC AREAS

body54

Notes on Table 3:

  1. Fastening procedures and methods to comply with the strict recommendations of BlueScope Lysaght
  2. Parameters for determining the cyclonic design wind pressures are:K = 1.5 (low pressure zone local factor); Cpi = +0.65; Cpe = -0.90
    Vz = Design fast wind speed (e.g. W41C = 41m/s)
    The design wind pressure is obtained from: Pd = (Cpi – Kcpe) V2z x 0.6 x 10-3 [kPa].
  3. Some support spacings are governed by walk-on requirements.
  4. Specification of support must be of high tensile steel, with a minimum Base Metal Thickness of 1.00mm and minimum yield stress of 550MPa (for more info, please consult BlueScope Lysaght).

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

body63
body73

Note on Table 4:

  1. The performance of LYSAGHT® SPANDEK® has been established using cyclic test criteria as specified in NBTC Technical Record 440. The allowable spans in the quick selection tables were obtained by linear interpolation of the design pressures established from those tests and conservative applications of the local pressure factors. These criteria are considered unnecessarily restrictive for use on larger or more complex buildings of the type normally designed by the architect and engineer.
  2. Racking strength provided by the cladding has not been tested and should not be allowed for in the design.
  3. Spans calculated using the Allowable Wind Pressure Tables may variously be governed by fastener load limits, moment induced buckling of the sheeting, or deflection. The resultant pressures are calculated using AS1170 Part 2, 1989 SAA Loading Code – Wind Forces.
  4. The various conditions which affect the design wind speeds, such as geographic location, terrain category etc, are to be taken from AS1170 Part 2, 1989 SAA Loading Code – Wind Forces. The resulting four standardised cyclone wind speeds, 41, 50, 60 and 70m/s (designated as W41C, W50C, W60C and W70C respectively) are used in selection of batten spacing for each of our cladding, most of which vary in their spanning capacity.

* Minimum order is required for 0.48mm BMT, please contact BlueScope Lysaght office

CURVATURE WITH LYSAGHT® SPANDEK®

SPRUNG CURVED RIDGE

body83

One excellent method of sheeting low slope gable roofs is to run continuous lengths of roof sheeting from eave to eave, across the full width of the roof, allowing the roofing sheets to spring or naturally curve between ridge purlins that are spaced widely apart. This method provides a particularly neat and attractive roof whilst eliminating the ridge capping. Nevertheless, using LYSAGHT® SPANDEK® for construction such as this requires certain precautions to be observed (please refer Table 5).

body93

It should be noted that side laps should be sealed for the length of the curvature (i.e. between the two centre purlins) with BlueScope Lysaght recommended sealants. Each sheet should be first fastened to one side of the roof and then pulled down and fastened to the slope on the other side of the ridge curve. Alternative sheets should be laid from opposite sides of the roof. It should also be noted that over the ridge purlins or battens, very slight crease marks may appear in the trays or valleys of the curved sheeting when subject to foot traffic.

SPRUNG ARCHED / CONVEX ROOF

body102

LYSAGHT® SPANDEK® sheeting can also be sprung curved over an arched roof, provided the radius of the arch is not less than the minimum listed in Table 6.

body114

# For radius of curvature greater than the recommended minimum, the purlin spacing must not exceed 2400mm for LYSAGHT® SPANDEK® 0.42mm BMT and 3000mm for LYSAGHT® SPANDEK® 0.48mm BMT.

* Maximum recommended radius to provide sufficient drainage near crest of curvature.

Please note that side laps should be sealed with BlueScope Lysaght recommended sealants over the crest of the arch where the slope is less than the recommended minimum for that sheet profile. If end laps are necessary, they should not be located at or near the crest of the arch and each sheet length must span at least three purlin spacings. The top face of all purlins must accurately follow and be tangential on the arch curvature. Each alternate sheet should be laid from opposite sides of the roof. It should be also noted that over the supports, very slight crease marks may appear in the trays or valleys when curved sheeting is subjected to foot traffic.

From the overall width and required rise of an arched roof, the radius of curvature can be calculated from the formula below:-

body122

SPRUNG CONCAVE ROOF

LYSAGHT® SPANDEK® can also be sprung curved to the minimum radius shown in Table 7 for concave roof applications.

body132

CRIMP CURVED CONVEX ROOF

body142

Crimp curved LYSAGHT® SPANDEK® steel cladding was designed to provide versatility and creativity to bring new and refreshing designs to commercial, industrial and domestic buildings. The combination of curves and contours in convex shapes with flats and angles in LYSAGHT® SPANDEK® have produced many aesthetically pleasing buildings.

This design freedom has resulted in significant cost savings in construction, mainly due to:-

  • Less supporting framework required for fascias, parapets and roofs.
  • Simplified and reduced work involved in installation of fascia cladding.
  • Reduction or elimination of many flashings and cappings.
  • Less cladding material required to cover a given curve.

SUPPORT SPACINGS FOR CRIMP CURVED LYSAGHT® SPANDEK® (NON CYCLONIC AREAS)

For the Straight Portion of Crimp Curved LYSAGHT® SPANDEK®

  • Maximum allowable spacings for the straight portion of Crimp Curved LYSAGHT® SPANDEK® should follow the recommendations given in Table 1.
  • End spans refer to the spacing between the first and second supports from any free end of a sheet, expect where that end of the sheet is crimp curved.
  • The spacing between supports either side of an end lap should be as recommended for end spans (refer to Table 1).

For the Crimp Curved Portion of Crimp Curved LYSAGHT® SPANDEK®

These will depend on the radius of curvature but the following guidelines are recommended:-

  • For sheets curved to a radius of curvature not more than 3000mm, supports should be placed at centres not greater than 1800mm.
  • Where a curve of small included angle occurs (up to approximately 15 degree, for example at a ridge), support spacing should not exceed 1200mm.
body152

REQUIREMENTS OF CRIMP CURVED LYSAGHT® SPANDEK®

  • Minimum radius of curvature for convex is 550mm to underside or pan of sheet, minimum straight length of sheet at one end of a curve is 180mm.
body162
  • Maximum length of sheet that can be crimp curved for ridge application is approximately 12000mm. The curve must be convex only. Concave Crimp Curved LYSAGHT® SPANDEK® is not available yet.
body172
  • The sheet can be crimp curved to three quarters of a full circle but to facilitate side lapping, semi circle maximum is recommended.
body182
  • When both ends are crimp curved, the maximum recommended straight distance between the two curves should be 6000mm.
body192
  • For length exceeding 12000mm, please consult BlueScope Lysaght office in your respective area (country).
  • For easy transportation and maximum protection for the crimp curved sheets, the maximum height and length of the sheeting should be 2300mm and 12000mm respectively.
body202

** Alternatively, for crimp-less profile, please ask for our LYSAGHT® SELECT SEAM®, LYSAGHT® LOCKED SEAM, LYSAGHT® CUSTOM ORB® and LYSAGHT® CUSTOM BLUE ORB®

RAINWATER RUN-OFF FOR LYSAGHT® SPANDEK®

The drainage or run-off capacity of roof sheeting is another limitation on the total length of no’s sheet run that must be considered in roof design and construction. As a guide, Table 8 lists the maximum recommended length of roof run for LYSAGHT® SPANDEK® at the roof slopes and rainfall intensities shown. These are based on CSIRO (Commonwealth Scientific and Industrial Research Organisation – Australia) and BlueScope Lysaght calculation of the behaviour of LYSAGHT® roofing profiles under peak rainfall conditions. The roof run is the total length of roof sheeting draining rainwater in one direction including any end laps, expansion joints or steps that may be present in the roof.

body211

FASTENING METHOD

The Pierce-Fixing Concept Pierce-fixing is the method of fixing sheets using fasteners which pass through the sheet. This method is different from concealed-fixing. The screws can be placed through the crests or in the valleys. LYSAGHT® SPANDEK® steel roof cladding must be crest fixed to support. However wall cladding can be either crested of valley fixed.

body221
body231
body24
body25

NOISE & HEAT CONTROL

Rain Noise

To reduce rain noise on metal roof sheeting, an insulation mineral wool blanket can be placed in between 2 metal roof cladding. Anyway, as long as the insulation blanket is held hard against the underside of the roof sheeting this will dampens the rain induced vibration at point of impact and a marked noise reduction is achieved. Otherwise, noise will only be reduced by transmission loss through the mineral wool blanket.

(Note: When using an insulation mineral wool blanket, care should be taken to ensure that it is fully protected from moisture).

Heat Control

The effective method to control the heat is to drape a membrane of the reflective foil laminate over the supports before laying the sheeting or insulation blanket. The laminate can also provide a vapour barrier to minimise condensation. The insulation blanket is often provide the additional heat insulation to overall system.

body26

SUGGESTED SPECIFICATIONS

 

SPANDEK

LYSAGHT® TRIMDEK® OPTIMA™

LEMBARAN PENUTUP ATAP BAJA RINGAN PROFIL GELOMBANG LEBAR

LYSAGHT TRIMDEK® adalah profil baja lembaran penutup atap dan dinding berpenampilan menarik dan memiliki jarak gelombang yang tegas dan lebar. Pemakaian profil yang estetis ini menghemat biaya dan dapat digunakan pada bentuk bangunan perumahan, komersial maupun industri. Penggunaan di Indonesia cukup dikenal di kalangan arsitek dengan kemampuan fungsi lengkung – crimp curve

MENGAPA LYSAGHT TRIMDEK ®

– LYSAGHT TRIMDEK® memiliki kapasitas bentang yang besar sehingga dapat dipasang dengan jarak tumpuan yang cukup besar. Sistem pengikatan sangat mudah dan cepat, baik terhadap tumpuan baja atau kayu. Panjang yang menerus dengan tumpangan samping yang tahan cuaca memungkinkan LYSAGHT TRIMDEK® untuk dipasang dengan aman pada sudut kemiringan sampai tiga derajat (30). – LYSAGHT TRIMDEK® dibuat dari baja bertegangan tarik tinggi ZINCALUME® dan Clean COLORBOND® dari BlueScope Steel. Baja lapis ZINCALUME® adalah baja dengan lapisan yang terdiri dari perpaduan antara 43.5% Seng, 55% Alumunium dan 1.5% Silikon sebagai lapis pelindung terhadap korosi yang tinggi. Ketahanan ZINCALUME® terhadap korosi empat sampai lima kali dibanding baja galbani lain dengan tebal lapisan sama. – Kemampuan untuk digunakan sebagai fungsi lengkung yang memberikan konsep arsitektur yang modern. Teknologi ini memungkinkan untuk digunakan dalam desain dengan kontur dan tampilan yang berbeda.

Copy of LYSAGHT_4 TrimdekOptima1105102

TRIMDEK OPTIMA® is subtle-fluted steel cladding, available in long lengths, so on most jobs you can have one sheet from ridge to gutter or full wall height without end laps.TRIMDEK OPTIMA® is made of high strength steel and despite its lightness, provides excel-lent spanning capacity. The strength spanning ability, lightness and rigidity of TRIMDEK OPTIMA® means wide support spacing’s can be used with safety.

LYSAGHT® TRIMDEK® OPTIMA steel roofing profile is a subtle roofing and walling profile.

The fluting in the pans provides strength and long spanning capabilities, making it one of the most economical LYSAGHT® roof profiles. Its aesthetically pleasing exterior provides an economic roofing option for contemporary homes, industrial and commercial roofing, and wall cladding applications. It has bold and widely spaced ribs, and is available in long lengths (subject to transportation considerations). Due to its strength, spanning ability, light weight and rigidity, wide support spacings can be safely used.

LYSAGHT® TRIMDEK® OPTIMA steel roofing profile can be curved by the crimp curving process. It is available in both convex and concave shapes to inject the elements of versatility and creativity in building designs. The minimum radius of curvature must be at least 450mm for convex and 550mm for concave to underside of pan of sheet.

Crimp curved LYSAGHT® TRIMDEK® OPTIMA steel cladding is designed to facilitate new and refreshing designs for commercial, industrial, civic and domestic buildings. This design freedom has also resulted in significant cost savings in construction, mainly due to:

  • Less supporting framework required for fascias, parapets and roofs
  • Simplified and reduced work involved in installation of fascia cladding
  • Reduction or elimination of many flashings and cappings
  • Less cladding material required to cover a given curve

Application

  • Roof and walls
  • Fascia
  • Feature wall
  • Fencing
  • Internal ceiling
  • Soffit

Features & Benefits

  • Excellent wind resistance
  • Excellent spanning capacity
  • Strong and long spanning capabilities
  • Material warranty

Warnings

Lead and copper are not recommended for use with Clean COLORBOND® steel or ZINCALUME® steel as contact with these metals can cause accelerated corrosion. The minimum recommended roof pitch is 1 degree. Direct contact should therefore be avoided. When inside condensation conditions are likely, coated steel girts should be used so that ZINCALUME® steel coming into contact with bare steel is avoided.

Finishes available

ZINCALUME®, clean COLORBOND®
ABADI® & KIRANA®

Standard BMT

0.35 mm & 0.40 mm
Non standard based on request

Minimum Roof Pich

3 degree (1:20)

trimdek

Physical Properties

trim_table1

Length

Sheets can be supplied custom-cut.

Tolerances

Length: + 0mm, – 15mm
Width: + 4mm, – 4mm

Colors

For available colors, please check our Color Chart

Maximum Allowable Support Spacing for non-cyclonic areas

trim_table2

Maximum Roof Run (in metres) for Roof Slopes and Rainfall Intensities

trim_table3

Minimum and Maximum Radius for LYSAGHT® TRIMDEK® OPTIMA Crimp Curve

trim_table4

trimdek_body1 trimdek1_body2

LYSAGHT® TRIMDEK® OPTIMA : LIMIT STATE WIND PRESSURE CAPACITIES (kPa)

trim_table5trim_table6

* A capacity reduction factor of 0.9 is applied to strength capacities. These capacities are based on tests conducted at BlueScope Steel’s NATA registered testing laboratory using a direct pressure testing rig. Supports must not be less than 1mm BMT.

LIMIT STATES WIND PRESSURES

The wind pressure capacities are based on tests conducted at BlueScope Lysaght’s NATA registered testing laboratory.

Testing was conducted in accordance with AS 1562.1 – 1992 Design and Installation of Sheet Roof and Wall Cladding – Metal, and AS 4040.2 – 1992 Resistance to Wind Pressure for Non-cyclonic Regions. The pressure capacities for serviceability are based on a deflection limit of (span/120) + (maximum fastener pitch/30).

trimdek2

The pressure capacities for strength have been determined by testing the cladding to failure (ultimate capacity). These pressures are applicable when the cladding is fixed to a minimum of 1.0mm, G550 steel.

MAXIMUM SUPPORT SPACINGS

trop-table1

Maximum roof lengths for drainage measured from ridge to gutter(m)

trop-table2

Penetrations will alter the flow of water on a roof.For assistance in design of roofs with penetrations,please seek advice from our information line.

Fastener spacing

trimdek_601_2

 

LYSAGHT® SPANDEK® OPTIMA™

PENUTUP ATAP DINDING YANG KUAT DENGAN ESTETIKA

LYSAGHT SPANDEK® dirancang sebagai bahan penutup atap dan dinding yang kuat, estetik, dan efisien dengan bentuk gelombangnya yang kontemporer untuk bangunan perumahan, industri, dan komersial. LYSAGHT SPANDEK® juga telah dikenal di Indonesia, Australia, dan negara-negara lain sebagai bahan penutup atap perumahan dan bangunan sosial karena kemudahan dalam penggunaan dan penampilannya yang menarik.

MENGAPA LYSAGHT SPANDEK®

– LYSAGHT SPANDEK® dibuat dari baja bertegangan tarik tinggi ZINCALUME® dan Clean COLORBOND® dari BlueScope Steel. Baja ZINCALUME® adalah baja dengan lapisan yang terdiri dari perpaduan antara 43.5% Seng, 55% Alumunium dan 1.5% Silikon sebagai lapis pelindung terhadap korosi yang tinggi. Ketahanan ZINCALUME terhadap korosi empat sampai lima kali dibanding baja galbani lain – Clean COLORBOND® adalah baja berwarna dengan bahan dasar ZINCALUME®. Penggunaan sistem pengecatan dan lapisan primer yang bermutu tinggi pada ZINCALUME® meningkatkan ketahanan terhadap korosi dan menjamin mutu cat – Multi fungsi untuk aplikasi atap maupun dinding

LYSAGHT® SPANDEK® OPTIMA steel roofing profile is a symmetrical trapezoidal ribbed roofing and wall cladding profile. It is ideal for designs where a stronger, bolder and modern corrugated appearance is required.

It can be used in buildings that require long spans as it permits wider purlin spacings* and utilizes fewer fasteners. Its rigid trapezoidal rib makes it an excellent choice for for contemporary roof and wall cladding designs.

The cost-effective LYSAGHT® SPANDEK® OPTIMA steel roofing profile is multi-faceted and can be used in a variety of ways for both roof and wall in single and double span applications.

The trapezoidal ribs can be installed horizontally or vertically. The continuous running angular outline makes the ribbed and stylized trapezoidal LYSAGHT® SPANDEK® OPTIMA profile more appealing. The contrasting effect of light and shadow arising under light creates a distinctive and natural dimensional wave.

* See Table on Minimum Ridge Purlin Spacing for Sprung Ridge LYSAGHT® SPANDEK® OPTIMA Profile.

 

Application

  • Fascia
  • Feature Wall
  • Internal Ceiling
  • Soffit

Features & Benefits

  • Trapezoidal ribs can be run vertically or horizontally
  • Aesthetically pleasing – suits contemporary and modern design
  • All weather performance
  • Excellent wind resistance
  • Low cost and easy to install
  • Material warranty

Finishes available

ZiNCALUME®, clean COLORBOND®
ABADI® & KIRANA®

Standard BMT

0.35 mm & 0.40 mm
Non standard based on request

Minimum Roof Pich

3 degree (1:20)

spandek_optima

MAXIMUM SUPPORT SPACINGS

span1

Maximum roof lengths for drainage measured from ridge to gutter(m)

span2

Penetrations will alter the flow of water on a roof.For assistance in design of roofs with penetrations,please seek advice from our information line.

spandek_optima3

Warranty

BlueScope Steel offers a warranty (subject to environmental conditions) for Clean COLORBOND® steel and ZINCALUME® steel of up to 20 years from the date of installation against perforation by weathering in the natural elements.

Warnings

Lead and copper are not recommended for use with Clean COLORBOND® steel or ZINCALUME® steel as contact with these metals can cause accelerated corrosion. The minimum recommended roof pitch is 1 degree. Direct contact should therefore be avoided. When inside condensation conditions are likely, coated steel girts should be used so that ZINCALUME® steel coming into contact with bare steel is avoided.

Physical Attributes

Physical Properties

span_table1

# For non-standard orders, a minimum order quantity and lead time is applicable. Please refer to BlueScope Lysaght Malaysia for more information.

Length

Sheets can be supplied custom-cut.

Tolerances

Length: + 0mm, – 15mm
Width: + 4mm, – 4mm

Colors

LYSAGHT® SPANDEK® OPTIMA is available in an attractive range of colors in Clean COLORBOND® steel and in unpainted ZINCALUME® aluminum/zinc alloy-coated steel.

For available colors, please check our Color Chart

Maximum Allowable Support Spacing for non-cyclonic areas

span_table2

* Total Coated Thickness (TCT) for Clean COLORBOND® ULTRA steel is 0.48mm (Standard) and 0.54mm (Non-Standard).

**Span is subject to designed live loads and verifications. Maximum Roof Run (in metres) for Roof Slopes and Rainfall Intensities

span_table3

Minimum Ridge Purlin Spacing for Sprung Ridge LYSAGHT® SPANDEK® OPTIMA Profile

span_table4

Recommended Radius for LYSAGHT® SPANDEK® OPTIMA curved applications

span_table5

For a curve radius greater than the recommended minimum, the purlin spacing must not exceed 2,400mm for LYSAGHT® SPANDEK® OPTIMA Profile 0.42mm BMT and 3,000mm for LYSAGHT® SPANDEK® OPTIMA Profile 0.48mm BMT.

* Maximum recommended radius to provide sufficient drainage near crest of curvature.

span_table6

Limit States Wind Pressures

The wind pressure capacities are based on tests conducted at BlueScope Lysaght’s NATA registered testing laboratory. Testing was conducted in accordance with AS 1562.1 – 1992 Design and Installation of Sheet Roof and Wall Cladding – Metal, and AS 4040.2 – 1992 Resistance to Wind Pressure for Non-cyclonic Regions.

Spandek

The pressure capacities for serviceability are based on a deflection limit of (span/120) + (maximum fastener pitch/30). The pressure capacities for strength have been determined by testing the cladding to failure (ultimate capacity). These pressures are applicable when the cladding is fixed to a minimum of 1.0mm, G550 steel.

For material less than 1.0mm thick, please contact our technical sales representatives for assistance.

LYSAGHT Roofing & Walling

LYSAGHT PRODUK UNTUK ATAP DAN DINDING

LYSAGHT® KLIP-LOK®

PENUTUP ATAP TANPA BAUT DENGAN TAMPILAN MODERN DAN KUAT

LYSAGHT KLIP-LOK® merupakan lembaran profil baja ringan yang memiliki kombinasi kekuatan profil, tahan cuaca dan multifungsi untuk atap maupun dinding. Teknologi profil kuncian dan juga “concealed fastening system” memungkinkan untuk digunakan berbagai aplikasi kelandaian bangunan hingga tampilan secara vertikal dan horizontal.

MENGAPA LYSAGHT KLIP-LOK®

– “Concealed fastening system” – teknologi kunci tersembunyi dibawah lapisan, menghindari potensi kebocoran serta tampilan bersih tanpa sekrup – Material baja lapis ringan terbaik sehingga baik untuk penggunaan bantang panjang dan mengurangi biaya konstruksi dengan efisiensi jumlah tumpuan (gording) – Mampu digunakan untuk penutup atap dengan sudut elevasi rendah (min 2O ) dan tampilan dinding sehinggga memberikan sentuhan modern untuk bangunan rumah – Dengan pilihan warna standard sesuai dengan tren modern

 

LYSAGHT® SPANDEK®

PENUTUP ATAP DINDING YANG KUAT DENGAN ESTETIKA

LYSAGHT SPANDEK® dirancang sebagai bahan penutup atap dan dinding yang kuat, estetik, dan efisien dengan bentuk gelombangnya yang kontemporer untuk bangunan perumahan, industri, dan komersial. LYSAGHT SPANDEK® juga telah dikenal di Indonesia, Australia, dan negara-negara lain sebagai bahan penutup atap perumahan dan bangunan sosial karena kemudahan dalam penggunaan dan penampilannya yang menarik.

MENGAPA LYSAGHT SPANDEK®

– LYSAGHT SPANDEK® dibuat dari baja bertegangan tarik tinggi ZINCALUME® dan Clean COLORBOND® dari BlueScope Steel. Baja ZINCALUME® adalah baja dengan lapisan yang terdiri dari perpaduan antara 43.5% Seng, 55% Alumunium dan 1.5% Silikon sebagai lapis pelindung terhadap korosi yang tinggi. Ketahanan ZINCALUME terhadap korosi empat sampai lima kali dibanding baja galbani lain – Clean COLORBOND® adalah baja berwarna dengan bahan dasar ZINCALUME®. Penggunaan sistem pengecatan dan lapisan primer yang bermutu tinggi pada ZINCALUME® meningkatkan ketahanan terhadap korosi dan menjamin mutu cat – Multi fungsi untuk aplikasi atap maupun dinding.

LYSAGHT® TRIMDEK®

LEMBARAN PENUTUP ATAP BAJA RINGAN PROFIL GELOMBANG LEBAR

LYSAGHT TRIMDEK® adalah profil baja lembaran penutup atap dan dinding berpenampilan menarik dan memiliki jarak gelombang yang tegas dan lebar. Pemakaian profil yang estetis ini menghemat biaya dan dapat digunakan pada bentuk bangunan perumahan, komersial maupun industri. Penggunaan di Indonesia cukup dikenal di kalangan arsitek dengan kemampuan fungsi lengkung – crimp curve

MENGAPA LYSAGHT TRIMDEK ®

LYSAGHT TRIMDEK® memiliki kapasitas bentang yang besar sehingga dapat dipasang dengan jarak tumpuan yang cukup besar. Sistem pengikatan sangat mudah dan cepat, baik terhadap tumpuan baja atau kayu. Panjang yang menerus dengan tumpangan samping yang tahan cuaca memungkinkan LYSAGHT TRIMDEK® untuk dipasang dengan aman pada sudut kemiringan sampai tiga derajat (30). – LYSAGHT TRIMDEK® dibuat dari baja bertegangan tarik tinggi ZINCALUME® dan Clean COLORBOND® dari BlueScope Steel. Baja lapis ZINCALUME® adalah baja dengan lapisan yang terdiri dari perpaduan antara 43.5% Seng, 55% Alumunium dan 1.5% Silikon sebagai lapis pelindung terhadap korosi yang tinggi. Ketahanan ZINCALUME® terhadap korosi empat sampai lima kali dibanding baja galbani lain dengan tebal lapisan sama. – Kemampuan untuk digunakan sebagai fungsi lengkung yang memberikan konsep arsitektur yang modern. Teknologi ini memungkinkan untuk digunakan dalam desain dengan kontur dan tampilan yang berbeda.

—————————————————–

Countless of clients across Asia rely on the quality, durability and integrity of Lysaght® roofing and walling products in making their architecture concept a reality. From the straightforward seamless wall panels to extreme roofing lengths and curves, our comprehensive range of roofing and walling products meet the requirements of most architecturally demanding structures, without compromising on strength, flexibility or aesthetics.

Light-weight, durable, requires zero or low – maintenance, environmental friendly, provide substantial noise and thermal reduction, Lysaght® roofing and walling products are aesthetically pleasing in appearance, are ideal where a modern and contemporary appearance is required.

The Lysaght® Mobile Roll Forming Solution is a quickly relocatable mobile roll former crewed by specialists with extensive, practical roofing experience. This is a solution which not only overcomes the logistical challenges of long length roofing, but also provides architects and engineers with new design options to create sweeping, unbroken rooflines which are attractive as well as practical.

Our stringent standard and testing ensure that Lysaght® Brand is a guarantee of quality. We stand behind our products to back them with the strong warranties, providing peace of mind to our customers:

  • Material Warranty* which covers corrosion, paint fading and dirt staining
  • Product Warranty* which guarantees the material performance of all products and systems.
  • Workmanship Warranty* covering all aspects of installation work carried out by BlueScope Lysaght under the Supply & Install Contracts.

* Warranty Terms & Condition apply.

  • Lysaght_PrestigePanelII_list1

    LYSAGHT® PRESTIGE® PANEL II

    The LYSAGHT PRESTIGE® Panel II is an improved versionof its predecessor, a quality product which provides a wider choice of durable and functional wall claddings to building designs in the region.

  • Ultra-rib_List

    LYSAGHT® ULTRA RIB™

    LYSAGHT® ULTRA RIB™ with special high rib and concealed fixing and seaming ensure the totally waterproof for the most strict requirment buildings

  • locked-list

    LYSAGHT® LOCKED SEAM®

    LYSAGHT® LOCKED SEAM® roof profile is an engineered high quality and lightweight standing seam roof profile, designed as a fully – supported roof and wall cladding for curved, pitched and tapered conditions

  • Selectseam-list

    LYSAGHT SELECT SEAM® SERIES

    Sleek and aesthetically pleasing standing seam roof profile from LYSAGHT® roofing and walling solution are known for form and function attributes, which has made countless popular applications in residential, institutional and commercial roofing project. Minimum accessories are needed to install the roofing sheets with easy.

  • Lysaght_KlipLokOptima_list

    LYSAGHT® KLIP-LOK OPTIMA®

    KLIP-LOK OPTIMA® is the new generation of high-strength cladding that spans wider and offers better uplift performance than other comparable profiles

  • Lysaght_SpandekOptima_list

    LYSAGHT® SPANDEK OPTIMA®

    SPANDEK OPTIMA® is a contemporary-looking,trapezoidal profile which is ideal where is stronger,bolder, more modern corrugated appearance is required.

  • Lysaght_TrimdekOptima_list

    LYSAGHT® TRIMDEK OPTIMA®

    TRIMDEK OPTIMA® is subtle-fluted steel cladding, available in long lengths, so on most jobs you can have one sheet from ridge to gutter or full wall height without end laps.

  • Klip-Lok_List

    LYSAGHT KLIP-LOK®

    LYSAGHT KLIP-LOK® profile is a strong, durable, versatile and long length roofing and walling profile.

  • Spandek_list

    LYSAGHT SPANDEK®

    LYSAGHT SPANDEK® is a contemporary looking, trapezoidal profile which is ideal where a stronger, bolder, more modern corrugated appearance Is required.

  • Spandek II_LIst

    LYSAGHT SPANDEK II®

    LYSAGHT SPANDEK II® is a proven Application product which has gained Roofing & Walling international acceptance as a contemporary looking symmetrical ribbed profile

  • Trimdek_list

    LYSAGHT TRIMDEK®

    LYSAGHT TRIMDEK® is a subtle square fluted steel cladding. The fluting in the pans provides strength and long spanning capabilities.

  • Trimdek Crimp Curve_list

    LYSAGHT TRIMDEK CRIMPCURVED®

    Minimum radius of curvature for covex is 450mm abd 550mm for concave to underside or pan of sheet, minimum straight length of sheet at one end of a curve is curve is 180mm.

  • Flex-Lok

    LYSAGHT® FLEX-LOK™

    LYSAGHT FLEXLOK™ Structural Standing seam, profile is the latest addition to the LYSAGHT suite of products.

  • Custom_ORB_list

    LYSAGHT CUSTOM ORB®

    LYSAGHT CUSTOM ORB® is the traditional corrugated profile offer high strength, lightweight and excellent deformation resistance.

  • V-Crimp_list

    LYSAGHT V-CRIMP®

    LYSAGHT V-CRIMP® steel cladding is a tough double-V wall & fascia profile that resists deformation over long spans.

  • Tratas_list

    LYSAGHT® TRATAS™

    LYSAGHT® TRATAS™ Available in Semarang, Pekanbaru, Palembang, Makassar.

  • Lysaght_Ausdek_list

    LYSAGHT AUSDEK®

    LYSAGHT AUSDEK® is trapezoidal ribbed profile with subtle fluting to the pans. Its bold and widely spaced ribs give pleasing visual affects.

 

 

 

LYSAGHT® KLIP-LOK® OPTIMA™

LYSAGHT® KLIP-LOK® OPTIMA represents a new generation of high-strength cladding that spans wider and offers better uplift performance than other comparable profiles. Our research has shown that its concealed fixed system and long length make it the ideal profile for controlling thermal expansion and contraction. A patented innovation, the wide-cover LYSAGHT® KLIP-LOK® OPTIMA ensures economy as well as ease of installation. It is suitable for both general and coastal environments.

Simple, low-cost, concealed-fixing

With no exposed fasteners, the long, straight lines of LYSAGHT® KLIP-LOK® OPTIMA remain clean and smooth. At the heart of our system is the fixing clip, which can be fixed quickly and easily. This is because the LYSAGHT® KLIP-LOK® OPTIMA clip is fixed with hex head screws, which are easier to drive. The clip enables roofers to accommodate up to 50mm of insulation.

Transverse fluting

Our patented “AMF – Angled Micro Fluting®” transverse fluting adds significantly to the performance of this revolutionary product, making it superior to any other concealed-fixed cladding.

Longitudinal fluting is also available from the mobile roll former for long length spring-curved applications.

  • LYSAGHT® KLIP-LOK® OPTIMA is the new generation of our wide-cover concealed-fixed cladding.
  • LYSAGHT® KLIP-LOK® OPTIMA is now available in rolled on-site lengths and extra thickness.
  • Visually, a bold rib makes a strong statement rising from flat pans which are transverse micro-fluted (a patented innovation)

Application

Roofing & Walling

Finishes available

ZINCALUME®, clean COLORBOND®
ABADI® & KIRANA®

Standard BMT

0.40 mm & 0.45 mm
Non standard based on request

Minimum Roof Pich

2 degree (1 : 50)

klip-lok_309

Physical properties

klop_table1

Material specifications

Long length are available for roll on site. They are custom cut to required lengths.Factory sheets cut to order subject to maximum transportable length.

Tolerances:

Length: + 0mm, – 15mm
Width: + 4mm, – 4mm

Colors

For available colors, check out our Color Chart

Performance

Maximum Suport Spacing

table2

MAXIMUM ROOF LENGTHS FOR DRAINAGE MEASURED FROM RIDGE TO GUTTER (m)

  • For roofs: the data is based on foot-traffic loading
  • For walls: the data is based on pressures (see wind pressures table)
  • Table data is based on supports of 1mm BMT

Basic wind speed (Strength Limit State) = 57m/sec
Terrain category co-efficient = 0.83
Shielding factor = 0.85
Topography factor = 1 Design wind speed
Strength Limit State (with above factors) = 40.2m/sec
Basic wind speed (Strength Limit State) = 40m/sec
Terrain category co-efficient = 1
Shielding factor = 1
Topography factor = 1 Design wind speed
Strength Limit State (with above factors) = 40m/sec

Walls

Cpe = -0.65, Kl = 2 for single and end spans, Kl = 1.5 for internal spans Cpi = +0.2

Roofs

Cpe = -0.9, Kl = 2 for single and end spans, Kl = 1.5 for internal spans Cpi = +0.2
These spacings may vary by Serviceability and Strength Limit States for particular projects.

table3

LYSAGHT® KLIP-LOK® OPTIMA TM : Limit State Wind Pressure Capacities(kPa)

table4table5table6

* A capacity reduction factor of 0.9 is applied to strength capacities. These capacities are based on tests conducted at BlueScope Steel’s NATA registered testing laboratory using a direct pressure testing rig.

Limit States Wind Pressures

LYSAGHT ® KLIP-LOK® optima offers the full benefits of the latest methods for modeling wind pressures. The wind pressure capacity table is determined by full scale tests conducted at BlueScope Lysaght’s NATA-registered testing laboratory, using the direct pressure-testing rig.

Testing was conducted in accordance with AS 1562.1 – 1992 Design and Installation of Sheet Roof and Wall Cladding – Metal, and AS 4040.2 – 1992 Resistance to Wind Pressure for Non-cyclonic Regions.

Klip-lok1

The pressure capacities for serviceability are based on a deflection limit of (span/120) + (maximum fastener pitch/30).

The pressure capacities for strength have been determined by testing the cladding to failure (ultimate capacity). These pressures are applicable when the cladding is fixed to a minimum of 1.0mm, G550 steel. For material less than 1.0mm thick, seek advice from our information line.

Maximum roof lengths for drainage measured from ridge to gutter(m)

klop_table2

 

 

LYSAGHT KLIP-LOK®

PENUTUP ATAP TANPA BAUT DENGAN TAMPILAN MODERN DAN KUAT

LYSAGHT KLIP-LOK® merupakan lembaran profil baja ringan yang memiliki kombinasi kekuatan profil, tahan cuaca dan multifungsi untuk atap maupun dinding. Teknologi profil kuncian dan juga “concealed fastening system” memungkinkan untuk digunakan berbagai aplikasi kelandaian bangunan hingga tampilan secara vertikal dan horizontal.

MENGAPA LYSAGHT KLIP-LOK®

– “Concealed fastening system” – teknologi kunci tersembunyi dibawah lapisan, menghindari potensi kebocoran serta tampilan bersih tanpa sekrup – Material baja lapis ringan terbaik sehingga baik untuk penggunaan bantang panjang dan mengurangi biaya konstruksi dengan efisiensi jumlah tumpuan (gording) – Mampu digunakan untuk penutup atap dengan sudut elevasi rendah (min 2O ) dan tampilan dinding sehinggga memberikan sentuhan modern untuk bangunan rumah – Dengan pilihan warna standard sesuai dengan tren modern

 

Kliplok Produk

LYSAGHT® KLIP-LOK® 406 profile is a strong, durable, versatile and long length roofing and walling profile. It is designed to have a locked-action rib for positive concealed clip fixing. Its smart fluted pans, locked-action rib design and concealed fastening allow multiple effective usage on applications such as low-pitched roofs, vertical as well as horizontal ribbed walling.

LYSAGHT® KLIP-LOK® 406 profile has an effective cover width of 406mm and a rib height of 41mm. It is roll-formed from genuine High Tensile ZINCALUME® G550 steel and is available in a range of Clean COLORBOND® steel proprietary paint systems and colours.

Product Applications

The profile can be used for any roof and wall cladding, fascia and soffit. It is designed to perform at a minimum recommended roof pitch of 2° (1 in 29), vertical and horizontal ribbed walling.

Product Features & Benefits

  1. Concealed Fixing

    Fixing clips can effectively secure LYSAGHT® KLIP-LOK® 406 steel cladding to steel or timber supports without puncturing the sheet. Fastening screws are not visible because of its positive concealed clip fixing, thereby achieving smooth, clean lines in architectural design.

  2. Rain Water Drainage and Waterproof System

    LYSAGHT® KLIP-LOK® 406 profile provides a lightweight but extremely strong waterproof cladding system. Its wide fluted pans and high ribbed design disperses rainwater quickly and efficiently to the outer perimeters of the roof. Thus, LYSAGHT® KLIP-LOK® 406 steel cladding is an excellent choice for severe rainfall intensity areas in Asia.

  3. All Weather Performance

    LYSAGHT® KLIP-LOK® 406 steel profile has exceptional strength even though it is light weight. It has excellent wind resistance too. Its first class resistance against corrosion, discolouration and tropical dirt staining, while requiring no or minimal maintenance, makes it the best all-weather performer.

  4. Simple & Low-cost Fixing

    Long, straight lengths of LYSAGHT® KLIP-LOK® 406 profile can be laid in place and easily aligned. Fixing with our clips is simpler and faster than ever before. The smaller number of clips for a given area provides extra economy. LYSAGHT® KLIP-LOK® 406 profile is available in long lengths, therefore in most jobs, you can have one sheet from ridge to gutter without end laps.

  5. Proven by Test Results

    The steel profile is tested and proven by NATA registered laboratory at Lysaght Technology Centre and CSIRO (Commonwealth Scientific and Industrial Research Organisation) in Australia.

  6. Other Benefits

    • Conforms to International Building Codes and Standards
    • Manufactured under strict processed governed by ISO9001 Quality Management System and ISO14001 Environmental Management System.
    • Genuine material warranty (terms & conditions apply)
    • Genuine Product Certification

Application

Roofing & Walling

Finishes Available

ZINCALUME®, clean COLORBOND®, ABADI® & KIRANA®

Standard BMT

0.4 mm&0.45 mm Non standard based on request

Minimum Roof Slope

2 degrees (1:30)

klip-lok1

Physical Properties

Klip-Lok-1Klip-Lok-2

Design Criteria

  1. Non-Cyclonic Areas

    Support Spacing For Non-Cyclonic Areas

    The maximum support spacing shown in Table 1 are based on testing carried out in accordance with AS1562-1992, “Design and Installation of Sheet Roof and Wall Cladding – Part 1: Metal” and AS4040.1-1992 “Methods of Testing Sheet Roof and Cladding Method 1: Resistance to Concentrated Loads”. These roof support spacings are the maximum recommended for adequate performance of the roof cladding under foot traffic loading.

    The wall spacings are recommended for buildings up to 10 metres high in Region B Terrain Category 3 conditions (Vs = 38m/s and Vu = 60m/s using Cpe = 0.65, Cpi = 0.2 and Kl = 2.0).

    Spacing may be reduced by the Serviceability and Strength Limit States for the particular project under consideration.

    Klip-Lok-3-Table-1Klip-Lok-4

    Limit State Wind Pressures For Non-Cyclonic Areas

    The wind pressure capacities are based on tests conducted at NATA registered testing laboratory at Lysaght Techology in Chester Hill, Sydney, Australia. Testing was conducted in accordance with AS1562.1 – 1992, ‘Design and Installation of Sheet Roof and Wall Cladding’, and AS4040.2 – 1992, ‘Resistance to Wind Pressure for Non-Cyclonic Regions’.

    The table for wind pressure capacities below provides pressure versus span graphs for Serviceability and Strength Limit State Design. Serviceability Limit State is based on a deflection limit of : (span/120) + (P/30), where P is the maximum fastener pitch.

    The pressure capacities for Strength Limit State have been determined by testing the cladding to failure (ultimate capacity). These

    pressures are applicable when the cladding is fixed to minimum material thickness of 1.0mm. To obtain the design capacity of the sheeting, a capacity reduction factor of 0.90 should be applied.

    A non-cyclonic area is defined as one in which a tropical cyclone is unlikely to occur in accordance with AS1170.2 – 1989, “SAA Loading Code, Part 2: Wind Loads”.

    Klip-Lok-5-Table-2

  2. Cyclonic Areas

    Support Spacing For Cyclonic Areas

    Klip-Lok-6-Table-3Klip-Lok-7-Table-4

    Rainwater Run-off For Lysaght® KLIP-LOK® 406

    The drainage or run-off capacity of roof sheeting is another limitation on the total length of sheet run that must be considered in roof design and construction. As a guide, Table 5 lists the maximum recommended length of roof run for LYSAGHT® KLIP-LOK® 406 profile at the roof slopes and rainfall intensities. These are based on CSIRO Australia (Commonwealth Scientific and Industrial Research Organisation) and BlueScope Lysaght’s calculation of the behaviour of LYSAGHT® roofing profiles under peak rainfall conditions. The roof run is the total length of roof sheeting draining rainwater in one direction including any end laps, expansion joints or steps that may be present in the roof.

    Klip-Lok-8-Table-5

Fastening Method & Type of Fasteners

Klip-Lok-9

Noise & Heat Control

  1. Reduction of Noise

    To further reduce noise created by rainfall on metal roof, an insulation mineral wool blanket can be placed in between two metal roof cladding in BlueScope Lysaght’s Acoustic Roof System. As long as the insulation blanket is held tightly against the underside of the roof sheeting, this will dampen the rain induced vibration at the point of impact and a marked noise reduction would be achieved.

    Otherwise, noise will only be reduced by transmission loss through the mineral wool blanket in a standard roof system.

    BlueScope Lysaght’s Acoustic Roof System has been rated and approved by PSB Corporation (testing group). The system was last tested on 10 October 2002 and proven to meet requirements of Sound Transmission Class 51 (STC 51). The test was conducted in accordance with ASTM E90 – 97. (Please refer to BlueScope Lysaght’s “Guidelines for Specification & Installation of LYSAGHT® Roofing and Walling Solutions” for more information on the Acoustic Roof System)

  2. Heat Control

    The effective method to control heat is to lay reflective foil laminate over the supports before laying the sheeting or insulation blanket. The insulation blanket over the foil laminate in conjunction with vapour barrier allows condensation control. An insulation blanket is often provided to improve heat insulation to the overall system.

Klip-Lok-10

Suggested Specification For Extreme Environments

Klip-Lok-11 Klip-Lok-12